1.Steel plate cutting
As we all know, the raw material of the safe is made of steel plate. Our first process is to purchase the large sheet of steel through the shearing machine, cut into a piece of the small plate we need, in order to facilitate the next step of processing.
2.Sheet metal forming
The small plate through a variety of punching press, mold, bending machine and other machinery and equipment, processing the various components required for the safe, such as: door plate, the back plate of the box, the bottom plate, various institutions.
3.Welding process
The various forms of sheet material through the welding technology, the various parts have been formed into a box with a door. Through this process, the preliminary framework of the safe has been basically established.
4.Surface treatment
The blank of the safe is refined by various processes, and the whole process of spraying the surface of the safe is finally carried out. Because the welded safe is relatively rough, we have to polish, slag, because the surface of the safe and rust, so it is necessary to phosphating to achieve the purpose of oil and rust, because the surface of the safe blank is rough, so on the surface like furniture to scrape putty ash, and polished smooth, and finally high temperature electrostatic spray treatment, the surface formed paint. The process is similar to ironing a sewn garment and cutting off excess stitches.
5.Assembling
Assembly is the process of combining various elements such as locks and accessories that make up the safe to form a complete usable safe. If the lock uses an electronic combination lock, it is called an electronic safe; If the lock uses a mechanical lock, it is called a mechanical safe; If you use a fingerprint lock, it’s called a fingerprint safe. There are more accessories to assemble, mainly including casters, locks (door locks, emergency locks, combination locks), operation panels, mechanisms (including deadbolts, handles, etc.), back cover, installation accessories (drawers, flutes, labels, instructions, partitions, etc.).
5.General inspection
The general inspection is to check the quality process of the safe, whether the safe produced meets the requirements of the company’s initial design, whether there are various parts missing, whether the paint meets the standard requirements, the use of flexible, anti-theft performance is up to standard. This process is very important, if the problem of the safe is not checked out, it will flow into the market and cause losses, customer complaints and so on. The general inspection here is the final inspection of the whole project, in fact, the safe in the production process for each process link need to be inspected, this is called process inspection, outsourcing processing accessories also need to be inspected, this is called outsourcing inspection. In short, the general inspection is one of the important means of quality control.
6.Packing and warehousing
This process is the last process of the production of the safe, the inspection of the safe packaging, so that it meets the needs of transportation, storage, etc., this link is also a very important process, many in the market of the safe paint damage, accessories damage factors are often due to packaging, transportation unreasonable caused by. Therefore, even in the sales terminal should also be particularly careful about the transportation of products, loading and unloading, the choice of warehouse to fully consider ventilation, drying, waterproof and other conditions, so as to avoid moisture, damage to the product.
The above is the whole production process of the safe, full of dreamy scientific and technological modeling, precipitating the purity of beauty.
Post time: Apr-15-2024